Construction Inspector Certificate Test - Dec 2022

What are the traits of a good inspector?
Integrity
Good communication skills
Good observation skills
Sound judgement
All of the above
What material is required to have documentation per the PHMSA 192 rule?
Steel material on transmission pipelines that are greater than 2" and have a grade of X42 or higher
ALL material on transmission pipelines
ONLY pipe installed on transmission pipelines
What is the definition of Span-of-Control?
Performing work within a specific perimeter of a pipeline
A method of controlling the total number of individuals working at a job site
The maximum number of non-qualified individuals performing a covered task under the direction of a qualified individual
The maximum number of qualified individuals performing a covered task under the direction of a non-qualified individual
An as-built is:
Marked up construction drawings and sketches
Pressure test reports
Tickets
GPS data
All of the above
The necessary travel needed to tap a Mueller H17190 one-piece low pressure stopper fitting can be determined by:
Measuring the O.D. Of the pipe
Using the Mueller measurement card
Measuring the shell cutter
Doing a dry run
What information can be obtained from the print line on PE pipe?
Date of manufacture
Pipe diameter
DR value (wall thickness)
All of the above
In order to ensure the effectiveness of any pipeline cathodic protection coating, which of the following statements is true?
Coatings must be prepared and applied following the manufacturer's recommendations
Coatings must be applied as quickly as possible
Coatings should only be applied in warm weather
Which statement below is correct when you damage a facility and it is not leaking?
If the facility is not leaking, you can backfill the opening
You must report any damaged facility, regardless if leaking or not
You should take notes and remember the location in case a leak occurs after work has been complete
What generally are the duties of an inspector if not defined specifically by the operator?
Maintaining records and reports
Job site adherence to weld drawing and written specifications
Weld fit-up and inspection
All of the above
Excavated soil piles (spoils) must be at least how far from the edge of the excavation?
1 foot
2 feet
3 feet
What does the term AOC stand for in reference to regulated pipelines?
All Operation Conditions
Abnormal Outside Conditions
Abnormal Operating Conditions
Another Operator Certificate
Prior to starting a project, which item would be a concern when reviewing Pressure Testing Requirements?
Duration of the pressure test is not determined due to undefined scope
Air is confirmed to be used at test medium for pressure test at 100psi
Testing equipment has been calibrated daily
The force on a pipe cap (dead end) is a product of which two factors?
Wall thickness x pipe area
Pressure x wall thickness
Pressure x pipe area
How many NDT technicians must be out of the truck when the source is out?
One
Two
Three
Chips/metal shavings created while tapping a main should be removed prior to inserting a rubber stopper to stop off the main?
Tapping does not create chips
No, chips pose no problems when stopping off a main
Yes, all chips should be removed prior to stopping
It's always good to have chips and dip
Why is an inspector so important?
Aging infrastructure
Aging workforce
Significant replacement programs in many states
All of the above
When using a cell phone to call 811 to request a dig ticket which statement is correct?
You can call from any location
You must be in the vicinity of the one call where the excavation will take place
You need to provide your GPS location
The Competent Person must inspect an excavation how often?
Prior to workers entering the excavation
After a change in the weather or change in conditions
Both A and B
What are some of the factors to always consider prior to construction? (Select all that apply)
Bill of Materials
OQ Covered Tasks
Environmental Protection Requirements
Which of the below are NOT two factors that influence the operating pressure of a pipe?
Specified Minimum Yield Strength and Diameter of Pipe
Quantity of Fittings and Expected Operating Temperatures
Wall Thickness and Class Location
Facilities in general are measured from:
Centerlines
Building Walls
Section Lines
Lot Lines
What is the latest edition of the API 1104 to be incorporated by reference by PHMSA?
20th
21st
22nd
Pilot bits and shell cutters should be lubricated with Mueller Cutting Grease prior to use?
True
False
What is the most widely used NDT method for volumetric inspections?
Magnetic Particle Inspection
Dye Penetrant Inspection
Radiographic Inspection
Ultrasonic Inspection
The four elements of a corrosion cell are:
Rectifier, anode bed, cables, and transformer
Test station, anode, wire, and pipe
Anode, cathode, electrolyte, and metallic path
How long shall the processor leads be left on after the fusion is complete?
5 sec.
15 sec.
25 sec.
35 sec.
Who can serve as an Inspector?
PHMSA requires certifications
PHMSA requires 3 years of experience
PHMSA has left inspector requirements up to the owner/operators of the pipelines
When a modified steel valve is used on a transmission project, what information should be recorded in order for traceability of the valve?
ONLY the original serial number
ONLY the modification serial number
BOTH the original and modification serial numbers
During an external pre-construction meeting, who would not be included:
3rd party facility owners within construction scope
Competing contractors not awarded the project
Official agencies associated with the project (DOT, EPA, etc.)
Film density should be between the range of:
2.5-3.0
1.8-4.0
1.0-5.0
Information on Mueller Tapping and Stopping Machines, Valves, Fittings, and correct tooling can be found where/how?
In the Mueller Gas Distribution Products Binder (aka the Blue Book)
By calling Mueller Company at 800-798-3131
By going the Mueller website: https://www.muellergas.com/
All of the above
What is the required temperature range for heater plates during butt fusion?
200 - 250 degrees
300 - 350 degrees
350 - 400 degrees
400 - 450 degrees
500- - 55 degrees
Accurate and timely as-builts are important because (mark all that apply):
It's important to know where things are in an emergency
It makes life easier for both the field and office
It helps prevent damage to facilities
It helps prevent fines from regulatory bodies
If you notice the presence of utilities that are not marked, you should:
Call the one call center and let them know you have a no show or incomplete marks
Leave the job site and check back the next day to see if the facilities have been marked
Dig carefully in the area you believe the unmarked facilities are
What was the overall intent of the OQ Rule?
Ensure a qualified workforce on regulated pipelines
Reduce the probability and consequence of pipeline incidents/accidents caused by human error
Enhance the overall safety of regulated pipelines
A, B & C
A&B
What NDT method can only be used on Carbon Steel?
Ultrasonic Inspection
Visual Inspection
Magnetic Particle Inspection
Dye Penetrant Inspection
Why is effective protection against corrosion important?
It keeps underground pipelines clean of debris
It lowers construction costs
It helps prevent potential leaks and ruptures in the pipe wall
Cave-in protection (sloping, benching, or shoring) must be provided if:
An excavation is 5 feet or greater in depth, or any time there is a risk of cave-in, no matter how deep
Workers will be bending down with their heads below the top of the excavation
An excavation is 6 feet or greater in depth
What is a driver for a System Improvement project?
Third-party conflict
Load Increase
Compliance Issue
What is the only method with the ability to determine volumetric flaw height?
Visual Inspection
Radiographic Inspection
Ultrasonic Inspection
Magnetic Particle Inspection
Rubber stoppers should be lubricated with Mueller Stopper Lube prior to use?
True
False
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