Allocation Workstation - 20 Questions - Alternative

What are the three main points at Allocation?
Input, Inspect and Inform
Inspect, Unload and Repack
Tumble, Bend and Turn
Input, Inspect and Categorize
If break ends at 10:40am, when should you be back at your station ready to work?
10:39am
10:45am
10am
10:41am
What are the three Categories a part can be assigned?
Standard, Odd and New
Old, Damaged and Dirty
Standard, Problematic and Special Analysis
Standard, Professional and Significant
After finishing the last part in your pallet, what should you do next?
Ask your supervisor what station needs help or if a new pallet is ready for processing
Wait until there's more work to do
Go on break
Ask your coworker about their weekend plans
When processing the first part of a new pallet, you'll need to assign a(n) _______ _______.
Crayon Color
Color Code
Input Code
Color Range
What action should you take when one of your parts is Oversize?
Process the part normally
Ask your supervisor
Mark the part with the pallet # and move the part to the Oversize station
Put the part down the large part conveyor
What should you inspect for damage?
The Part
The Packaging
Any Secondary Parts
All of the above
After inspecting a part and finding that it is damaged, what action should you take?
Process the part normally
Place the part at the Oversize station
Tell the quality inspector
Alert your supervisor so they can document the damage
If a part is partially damaged but can still be measured and photographed, what is the appropriate spare part condition to select?
Damaged/Analyzable
Damaged/Not Analyzable
OK
Damaged/Inconceivable
When working on the line, what should we always be wearing?
Safety Vest
Safety Glasses
Gloves and Steel-toe boots
All of the above
To indicate a part is hazardous or breakable, select an option from the _______________ category.
Caption
Caution
Culture
Condition
Where should you write the pallet number on the part?
Top left corner of the part's box
Bottom right corner of our added barcode
Wherever
On the client's logo
What are the 3 most common Problematic Groups?
Simple Pipe, Kit and Part with a Cable
Simple Kit, Pipe and Cable with a Pipe
Simple Cable, Kit and Part with a Pipe
Simple Part, Cable and Part with a Kit
You notice that your coworker is not wearing their gloves while processing parts, what action should you take?
Respectfully remind them that gloves are required. If they do not comply, alert your supervisor
Ignore it and continue working
Tell them to put the gloves on
Take your gloves off too
Why do we classify parts into the three groups? (Standard, Problematic and Special Analysis)
To keep track of what's on the line
To ensure that we measure parts accurately
To make our clients happy
To know when the part is complete
What are some clear indicators that a part is damaged?
Dirt covering the part
One tiny scratch that is barely noticable
Large cut, broken glass and/or rusted metal
Smudges on glass
What would indicate a part needs to be classified as a KIT?
Looks like a pipe
Has 5 of the same part in one box
Main part with secondary pieces
Part has a cable attached
What would be an appropriate amount of time for processing a part?
1 hour
2 minutes
10 minutes
5 seconds
Before grabbing the next part from the pallet, where should you check for parts first?
The Caution Category
The Rejection Cart
The Quality Workstation
The Rejection Room
You notice a coworker walking through the warehouse outside of the safety lines. What action should you take?
Get their attention and respectfully remind them to stay in the safety lines
Yell at them
Alert the forklift driver
Ignore it
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