Moldless Composite Construction

This is the process through which a functional composite part is built in the first production cycle without the time and expense needed for a female or cavity mold.

Moldless parts must be built from the bottom up with ______ materials throughout.

What type of foam is often used in moldless composite construction, due to being easy to sand and cut?

What do moldless parts do as they are reinforced?

These are two dimensional silhouettes of the shape of the mold from the front or side of the structure.

Templates are usually made of what 3 materials?

Sanding blocks used must be absolutely ____ so no warps or cavities are created on the surface.

What size boards are recommended when making your own sanding blocks?

Polyurethane foam can be covered in which kind of resin?

When are modifications on molds easier to perform?