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Moldless Composite Construction

This is the process through which a functional composite part is built in the first production cycle without the time and expense needed for a female or cavity mold.
Laminating
Moldless Composite Construction
Dye casting
Gel Coating
Moldless parts must be built from the bottom up with ______ materials throughout.
New
Prepreg
Compatible
Secondary
What type of foam is often used in moldless composite construction, due to being easy to sand and cut?
Vinyl foam
Styrofoam
Polyurethane Foam
Polyisosyrurnate Foam
What do moldless parts do as they are reinforced?
Grow
Break
Change shape
None of the above
These are two dimensional silhouettes of the shape of the mold from the front or side of the structure.
Templates
Body
Plug
Part
Templates are usually made of what 3 materials?
Wood, Metal and Plexiglass
Foam, Wood and Metal
Metal, Wood and Plexiglass
Plexiglass, Wood and Foam
Sanding blocks used must be absolutely ____ so no warps or cavities are created on the surface.
Sharp
Flat
Large
Small
What size boards are recommended when making your own sanding blocks?
1 x 2
1 x 4
1 x 6
1 x 8
Polyurethane foam can be covered in which kind of resin?
A) Epoxy
B) Polyester
C) Vinyl Ester
D) Both A and B
When are modifications on molds easier to perform?
After reinforcement is complete
Before both sides are reinforced
Modifications cannot be done on molds
None of the above
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