Formosa Plastics Corporation, Texas OL1, OL2, OL3/Package Boilers, Frac II, PDH, FHC, Marine Traffic (Group 2) - Process Safety Management Module -TEST
Process Safety Management Quiz
Test your knowledge on hazardous materials and safety management practices in the chemical processing industry. This quiz focuses on various aspects of process safety management, including chemical hazards, safe work practices, and emergency procedures.
- Assess your understanding of safety protocols.
- Identify hazardous materials in chemical plants.
- Learn important safety measures to take.
1. Hazardous materials are materials that present a health and/or physical hazard?
A. true
B. false
2. Besides Ethylene and Propylene, the Olefins Plants produce which of the following hazardous chemicals?
A. Pyrolysis Gasoline
B. Chlorine
C. Mixed C4’s
D. Hydrogen
E. Answers a, c, d
3. The GHU section of the Olefins 1 plant hydrogenates unsaturated hydrocarbons and removes sulfur from the process fluids and produces BTX, a product which contains Benzene, a known cancer causing agent.
A. True
B. False
4. In order to work in Group 2 process units you must be trained in:
A. Safe Work Practices
B. Facility rules and regulations
C. Known potential hazards
D. Emergency Action Plans
E. All of the above
5. The Marine Traffic unit handles which of the following hazardous products?
A. Ethylene & Propylene
B. C4 Mix (Crude Butadiene)
C. Ethylene Dichloride (EDC)
D. Pyrolysis Fuel Oil (PFO)
E. Sodium Hydroxide Solution 50% (NaOh)
F. Answers b, c, d, e
6. The Marine Traffic unit is a storage and handling facility, but contains an incinerator system for destruction of EDC vapors which might be considered a “process”.
A. True
B False
7. The Olefins Hot Section unit converts feed of ethane/propane and NGL into ethylene and propylene which are all highly flammable.
A. True
B. False
8. Some of the outputs of the FHC unit are:
A. Methane Gas
B. 90/10 Ethane/Propane Gas
C. Propane Liquid
D. Butane Plus Liquid
E. Gas Condensate
F. All of the above
9. The BTX Product (BENZENE / TOLUENE / XYLENE) hazards are, Flammable liquid, and Irritation to eyes and skin. Also contains benzene, which has been listed as a cancer causing chemical agent.
A. True
B. False
10. Mixed C4 hazards include the following: Asphyxiant, flammable gas, forms explosive mixture with air, and contains 1,3 Butadiene (a known carcinogen).
A. True
B. False
11. Hydrogen, an asphyxiant and highly flammable gas, produces flames that are _________.
A. Red
B. Blue
C. Yellow
D. Nearly Invisible
12. Nitrogen gas is hazardous because it __________________.
A. Is explosive
B. Is Poisonous
C. Is an Asphyxiant
D. Smells bad
13. Before beginning a job in one of the Group 2 units, you should know the location of the nearest Safety Shower / Eyewash to the area where you will be working.
A. True
B. False
14. Some of the Fire and Safety Equipment in FHC, Frac II, Marine Traffic and the Olefins plants are:
A. Combustible Gas Detectors
B. Fire Extinguishers
C. Fire Water, Stationary Monitors, and Fire Hydrants
D. All of the above
15. As part of your safe work permit process, you must be informed of the unit’s primary and secondary evacuation routes and assembly points.
A. true
B. false
16. Propylene is produced by the Olefins plants and is considered to be a dangerous risk due to its high ____________.
A. Toxicity
B. Flammability
C. Odor
D. They are not dangerous at all
17. When working in an area where contact with or exposure to Sodium Hydroxide (Caustic) is possible, you must wear additional PPE consisting of _____________.
A. Respirator w/ organic vapor cartridge
B. Chemical goggles and face shield
C. Breathing air w/ full face respirator
D. Flash Suit
18. If you come in contact with hazardous materials, notify FPC personnel, wash contacted area for at least 20 minutes in safety shower / eye wash station, and get medical help.
A. True
B. False
19. Ethylene is a highly flammable material which can cause mild intoxication if inhaled.
A. true
B. false
20. The Package Boilers area uses which of the following chemicals.
A. OL3 & OL2 Tail Gas
B. Natural Gas
C. 29% Aqueous Ammonia
D. Amine
E. All of the above
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