Production technology Quiz 1

A model or replica of a product that is used for forming an impression in damp sand or other suitable material is called
Die
Mould
Pattern
Core
The correct order of processes involved in a casting processis
Moulding/ core making -> Pattern Making -> Pouring molten metal -> Casting-> Fettling -> Testing
Pattern Making -> Moulding/ core making -> Pouring molten metal -> Casting-> Fettling -> Testing
Pattern Making -> Moulding/ core making -> Pouring molten metal -> Casting-> Testing -> Fettling
Pattern Making -> Moulding/ core making -> Fettling -> Pouring molten metal -> Casting-> Testing
Which of the following is NOT an advantage of casting process
Intricate shapes can be made
Any size/ weight/ material can be cast
Simple and inexpensive
Good surface finish and dimensional accuracy can be obtained
Which of the following is NOT used to make a pattern?
Wood
Sand
Metal
Wax
The parts to keep the core in place in the mould supporting its own weight and withstanding metallostatic force
Chaplets
Cope
Drag
Lag
A separate part made out of sand, generally baked, used to create cavity in the product (casting) is called
Mould
Core
Cavity
Chaplet
A column of molten metal placed in the mould to feed the castings as they shrink and solidy
Riser
Feed head
Pouring basin
Vent
What are the differences between pattern and casting?
Pattern is made of different material than casting
Pattern is made to slightly different size to take care of pattern allowances
Pattern may be split into 2 or three or many pieces, whereas casting is single piece
Pattern is only external envelope of the casting. Any interior cavities need to be taken care by separate cores.
Which of the following are NOT a type of pattern allowances
Shrinkage allowance
Machining allowance
Pressure allowance
Camber or distortion allowance
Rapping allowance
Draft allowance
Which of the following is NOT a type of pattern?
Single piece pattern
Split pattern
Gated pattern
Sweep pattern
Walkthrough pattern
Skeleton pattern
The metal or wood frame with open top and bottom and used to make mould is called as
Cope
Drag
Flask
Pattern
The upper, middle and lower portions of a flask are called as
Cope, Drag and Cheek
Cheek, Drag and Cope
Cope, Cheek and Drag
Drag, Cope and Cheek
Which of the following sand properties are NOT required to make it suitable for casting
Porosity
Colour
Refractoriness
Flowability
Cohesiveness or strength
Weight
A manufacturing process by which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
Forging
Sheet Metal work
Casting
Welding
A manufacturing process involving the shaping of metal by plastically deforming using localized compressive forces.
Forging
Sheet Metal work
Casting
Welding
A manufacturing process for producing raised or sunken designs or relief in thin metal strips
Forging
Sheet Metal work
Casting
Welding
A process of joining similar metals by application of heat with or without pressure and addition of filler material
Forging
Sheet Metal work
Casting
Welding
A small funnel shaped cavity at the top of the mould where molten metal is poured
Sprue
Pouring basin
Runner
Vent
The channel through which the molten metal is carried from sprue to the gate
Sprue
Pouring basin
Runner
Vent
Small opening in the mold to facilitate the escape of air, gas and steam
Sprue
Pouring basin
Runner
Vent
The passage through which molten metal flows from pouring basin to runner
Sprue
Pouring basin
Runner
Vent
Typical shrinkage allowance for cast iron is
10mm per m
10cm per m
1mm per m
1mm per 10m
To avoid injuring the edges of mould while drawing out of pattern, __ allowance is provided
Shrinkage allowance
Draft allowance
Machining allowance
Distortion allowance
Machining allowance is provided in which areas of casting?
All the areas of the casting
Only in the areas where machining is required
On all outer surfaces
On all inner cavities
Rapping allowance is provided to take care of
The enlarging of cavity when the pattern is rapped before its withdrawn
The reduction of cavity when the pattern is rapped before its withdrawn
Metal shrinkage
Distortion during cooling
Which of the following is NOT a constituent of mould sand
Silica
Moisture
Clay
Metal ships
Clay are the particles in the sand, which
Help in binding
Fails to settle when mixed in water
Are fine coal dust
Helps easy removal of pattern
If the porosity of sand is poor, then it leads to
Gas holes and pores in casting
Explosion of mould
Poor surface finish
Wastage of molten metal
The difference between green sand and dry sand is
Green sand is green in color and dry sand is black in color
Green sand is moist sand and Dry sand is without moisture
Green sand is the natural sand and dry sand is synthetic
Green sand is in the area around pattern, dry sand is used for outer filling
The sand that is used directly next to pattern and comes in contact with the molten metal is
Pattern sand
Backing sand
Facing sand
Loam sand
The sand with high clay content and used for larger castings is
Loam sand
System sand
Green sand
Clay sand
To prevent metal burning into the sand, Sea coal OR coal dust is added in which type of sand
Dry sand
Facing sand
Coal sand
Backing sand
Why the backing sand is usually black in color?
Its impure sand
Presence of high clay
Presence of oil
Addition of coal dust and burning on coming in contact with molten metal
Permeability of sand is same as
Collapsibility
Strength
Porosity
Adhesiveness
Refractoriness is the property of sand that
It withstands the high temperature without fusing
Ability to flow into the intricate portions of pattern
Ability to stick together and provide strength to mould
Allows it to vent out the hot gas and air
The sand or powder sparyed to prevent moulding sand sticking to parting surface, pattern surface and mould joints is called
Parting sand
Clay
Green sand
Facing sand
Cohesiveness of sand depends upon
Moisture content
Bonding materials
Grain size and shape
All of the above
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