EMC Practice questions

Which are true statements concerning plastics following their intial polymerization:
Thermo plastics soften when reheated
Thermo plastics harden when reheated
Thermo plastics harden when freezing
Thermoplastics soften when freezing
In order: The highest to lowest elastic modulus:
Metals, Polymers, Ceramics
Cermamics, Metals, Polymers
Polymers, Metals, Ceramics
Ploymers, Ceramics, Metals
Which of the composite matrices can be formed in the solid liquid and vapour states
Metal Matrix
Plastic Matrix
Cermamic Matrix
Rolling of plastic into sheet like shapes is referred to as:
Sheeting
Plate rolling
Calendaring
Stretch rolling
Which of the powder metallurgy forming processes may not require to be followed by the sintering process
Cold Isostatic proessing
Hot isostatic Pressing
Stress is the amount of deformation that occurs during a tensile test
True
False
First point of the stress vs strain chart:
Yeild or Elastic Limit point
Necking Point
Fracture point
Lower Yeild point
Which hardness measurement method employs a minor and major load and measures the defferntial depth of penetration:
Mohs
Rockwell
Knoop
Brinell
Check all that are correct :The last two points of the stress vs strain chart: Ultimate strength - fracture point
Closer they are together the less ductile the material
Further apart they are more ductile
Closer they are together the more ductile
Futher apart they are theyre less ductile
True or false: Hardness testing based on the leeb principle are members of the resistance to penetration family of hardness tests
True
False
Identify all the micro hardness techniques from the following
Brinell
Tukon
Vickers
Knoop
Match statement with correct corresponding category
Resistance to scratching
Mohs hardness
Elastic Hardness
Scleroscope
Resistance to penetration
Brinell Hardness
1 KSI = to Approx 7 MPA
True
False
Which test utilizes a penduulum to break a speciment that is notched and supported at both ends to measure absorbed energy
Tensile
Charpy
Fatigue
Izod
Carburizing and flame hardening are examples of:
Case hardening processes
Annealing processes
Electrochemical processes
Processes that prduce ductile surfaces
The phases seen on the time temperature transformation diagram were, choose all that were correct
Martensite
Bainite
Ferrite
Pearlite
What is the prupose of tempering operations?
Deacrease in hardness
Increase in ductility
Increase in ductility and retain hardness
Deacrease in ductility
Annealing is used to soften the material
True
False
What are the properties associated with martensite?
Hard
Strong
Brittle
All of the above
If the object of the heat treatment process is to create martensite, which process would be chosen
Stress releiveing
Hardening
Normalizing
Tempering
Which heat treatment almost always follows hardening
Annealing
Quenching
Tempering
Stress Relief
Which heat treatment process would normaly be applied to weldments after welding
Casehardening
Annealing
Tempering
Normalizing
Which method applies two different gas streams
Gas tungsten Arc welding
Electron beam welding
Gas metal arc welding
Plasma arc welding
The welding mthod that employs resistant heat has a small protraction to concentrate the heat that is called:
Seam welding
Spot welding
Projection welding
Friction welding
Cold rolling sheet steel usually begins with a material that:
Will have a lower yeild and tensile strength than after cold working
Has been completely inspected with an automatic radiography system
Has been previously hot rolled to dimensions close to the size of finished product
Has less ductility and greater hardness than typical hot rolled steel
Machninablity and fatigue resistance are improved in most metals that have been:
Cold worked
Cast
Heat treated
Hot worked
Discontinuities with their origin in the original ingot can be reduced in severity by the closing and welding of voids and the breaking up and elongation of inclusion by which of the follow processes?
Heat treatment
Hot worked
Cold working
Welding
A process that requires the use of large powerful equipment that forms ductile material into a wide variety of long length uniform cross-sectional shapes best describes:
Die casting
Extrusion
Powder metallurgy
Forging
Open die forging is particularly suitable to produce parts:
Of comparatievly small dimensions
Of relatively simple shapes
Of complex geometry
On a high production basis
A definite break I the material caused by excessive working of the metal during the forging rolling or extruding operation is called a:
Cold shut
Burst
Hot tear
Seam
Wrought products invariably exhibit:
Poor weldability
Lower strength than their cast counterpart
Poor surface finishes unless machined
Direction properties
The mill working process used most to form metals into 3D shapes is:
Forging
Casting
Welding
cold rolling
Which of the following product forms is generally selected for high strength and controlled property directionally?
Cold rolling
Forging
Welding
Casting
Which of the following is not found in a forging
Flash line tear
Burst
Lap
Cold shut
Most seamless tubing made without welds is processed by:
Casting
Brazing
Forging
Piercing
A cold shut results from turbulent pour when a globule freezes on the wall and does not fully fuse into the casting.
True
False
Centrifugal casting can be conducted with the mould in a vertical position
True
False
Which component is not required for galvanic corrosion to occur?
Hydrogen
Materials and different potentials
A common electrical path
A common electrolyte
Crevice corrosion isa form of galvanic corrosion
True
False
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