TAKT TIME & BASIC PRODUCTION PLANNING

Create an image showing a factory production line with workers efficiently assembling products, highlighting elements like cycle time clocks and Takt time charts.

Master Takt Time and Production Planning Quiz

Test your knowledge on Takt Time and basic production planning concepts with this engaging quiz designed for professionals and students alike. Whether you're looking to enhance your understanding of cycle times or improve your production efficiency, this quiz will provide valuable insights.

12 carefully crafted questions
Multiple choice and text entries
Engaging scenarios based on real-world applications

12 Questions3 MinutesCreated by OptimizingFlow47

Q1-What is Takt time?

Time captured using stopwatch

Time given by customer to produce a part

Actual time required to complete a cycle of any process

Estimation time required to produce part

Q2-What is Cycle time?

Time captured using stopwatch

Time given by customer to produce a part

Actual time required to complete a cycle of any process

Estimation time given by the immediate superior

Q3-How to Define Takt Time?

Takt time = average customer demand / Total available production time

Takt time = Total cycle time / average customer demand

Takt time = Total available production time / average customer demand

Takt time = Lead time / Standard time

Q4-A sofa factory works 5 days a week from 8:30 to 16:30 with a 30 minutes break for lunch. 90sofas have to be produced in a week.

Which is the Takt Time for the sofa factory?

0.04 min per unit

25 min per unit

24 min per unit

27 min per unit

Q5-A company of engines works 5 days a week with 3 shifts a day. Every shift is of 480 minutes. The break for lunch is 30 minutes.

In the period of 13 weeks the customer's request is 4768 engines.

Calculate the Takt Time in the period.

18.4 minutes/unit

19.6 minutes/unit

0.05 minutes/unit

21.1 minutes/unit

Q6-A company of diecastings works 6 days a week with 2 shifts a day.

Every shift is of 540 minutes.

The break for lunch is 45 minutes.

In the period of 4 weeks the customer's request is 17,640 engine cover.

Calculate the Takt Time in the period.

1.46 min/unit

1.55 min/unit

1.37 min/unit

1.35 min/unit

Q7-Choose the right answer. What is the right method to do cycle time study?

By Videography

By Stop watch

By Calculate Output for certain period of time

All answers

Q8-Determine the right number of manpower to perform the process at CNC Line A.

In CNC Line A, there are 2 CNC Machine (OP1 & OP2), 1 Washing Machine (OP3) & 1 Inspection & FG Table (OP4).

Takt time for CNC Line A: 1.8 min/unit

Step of process as followings:

Pick up part & Loading to CNC Machine OP1 - 5sec

OP1 Running - 120sec

Remove burr from part - 5sec

Walk to OP20 (together with part) - 3sec

Pick up part & Loading to CNC Machine OP2 - 5sec

OP2 Running - 145sec

Remove burr from part - 10sec

Walk to OP30 (together with part) - 5sec

Pick up part & Loading to Washing Machine OP3 - 5sec

Washing Maching Operates - 90sec

Unload part & air blow part - 60sec

Walk to OP40 (together with part) - 5sec

Visual & Dial Inspection - 45sec

Transfer part into box - 2sec

1.4 pax

4.6pax

5pax

2pax

Q9-Referring to previous question, please identify potential kaizen to reduce manpower or cycletime of each process.

Rearrange machine to shorten walking time
Set standard time for air blowing process
Call supplier for process evaluation
Modify program washing machine for better drying performance
Review method of inspection
Introduce karakuri system for part transfer system

Q10-Determine the right number of manpower to perform fettling process at Table 1.

Takt time : 0.75min/unit

Step of process as followings:

Pick part from pallet - 4sec

Manual Drilling process - 15sec

Transfer part to table - 2sec

Grinding process - 38sec

Transfer part to next process - 2sec

Deburring process using pneumatic filer (Area A) - 48sec

Transfer part to next process - 2sec

Deburring process using pneumatic filer (Area B) - 38sec

Scan part - 2sec

Visual Inspection & Marking-10sec

Transfer part to FG rack - 2sec

3.62 pax

2 pax

4 pax

3 pax

TAKT TIME & BASIC PRODUCTION PLANNING

Master Takt Time and Production Planning Quiz

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